Form Fill and Seal Systems

Robust and high-speed FFS (Form Fill & Seal) packaging machinery for large bulky material. RMGroup have a range of VFFS automated, bagging machinery for continuous high-speed systems. Automated bag filling for film on a reel with weighing. High-speed bagging for Aggregates, Compost, Polymers, Fertilizer and more

 

FPK-44 Form Fill and Seal

The FPK-44 Vertical Form Fill & Seal (VFFS) bagging system is the most popular model within RMGroup’s Form Fill and Seal (FFS) bagging machinery range. It’s the most compact heavy-duty FFS machine available, which makes it ideal for bagging Aggregates in 10Kg and 25Kg bags.

Being versatile to handle most applications, previous installations have included: bagging lines for wood pellets, animal feeds, rock salt, wet sand and other aggregates.

If your products have abrasive qualities (such as rock salt), we can supply machinery manufactured in stainless steel. This provides a robust bagging line for the customer for years to come.

Our FFS systems form bags from a pre-printed roll of film, which is then filled with the raw material and sealed by the VFFS machine, producing a branded product ready for sale.

The FPK-44 is commonly used in high-speed fully automated systems paired with a variety of conveyors and an ABB palletising robot. This particular model is often used in our LTF-800 portable packaging line.

Bags per Minute Up to 30
Sealing type Impulse/temp . constant
Sack Dimensions Up to 680 x 480mm
Maximum Reel Width 1000mm
Maximum Reel Diameter 600mm
Power input 5kw
Air Consumption 1200 lit .min
Operating Pressure 6 – 8Bar
Weight 2200kg
Applied technology Brushless Motor
Suggested Products Coal, Animal feeds, wood pellets, Compost, top soil, aggregates and Asphalt

Contact us today about the FPK-44 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

De-aeration Form Fill and Seal

Form Fill and Seal Systems

FPK-42 Form Fill and Seal

FPK-42 Form Fill and Seal

Automatic packing machine for high-speed packaging. The FPK42 is the smallest packaging system in the Form Fill & Seal series. It is ideal for those looking to pack 1 – 5Kg bags. Together with a multi-head weigher, the system is capable of achieving 60 bags a minute.

Controlled via an integrated HMI touchscreen/machine controller allowing for simple changes and management of the FFS system by the operator. The high-speed bagging machine is suitable for a vast amount of product including seeds, grains, rice, flour, coffee,  animal food, bird feed, sugar as well as metal items, plastics, wood products and many more.

The Form Fill & Seal bagging system weighs fills and seals each bag before conveying the completed product from the machine. The precise continuous filling machinery is the ideal solution for automated packing. Contact us for more information

Bags per Minute Up to 60
Sealing type Impulse/temp . constant
Bag Weights 1-5kg
Sack Dimensions Up to 270 x 380mm
Maximum Reel Width 700mm
Maximum Reel Diameter 350mm
Power input 4kw
Air Consumption 1000 lit .min
Operating Pressure 6 – 8 Bar
Weight 2200kg
Applied technology Electric Pneumatic
Suggested Products Pasta, Rice, dried fruits. Cereals, pet food, vegetables etc.

Contact us today about the FPK-42 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-48 Form Fill and Seal

Form Fill and Seal Systems

De-aeration Form Fill and Seal

FPK-48 Form Fill and Seal

The FPK 48 Vertical Form Fill & Seal Packaging Machine (VFFS) is suitable for animal feeds, coal, peat, bark and compost. The FPK 48 Form Fill & Seal Machine, provides the ideal solution to those looking to also bag wood pellets and animal feeds.

Vertical Bagging machines form the bags from a flat roll of film with pre-designed & applied artwork. The weighed product is then poured into the bag through the forming tube, once the product is deposited the bag is then sealed by the VFFS machine and then dropped onto a conveyor ready to be stacked or palletised.

Bags per Minute Up to 25
Sealing type Impulse/temp . constant
Sack Dimensions Up to 980 x 580mm
Maximum Reel Width 1200mm
Maximum Reel Diameter 600mm
Power input 6kw
Air Consumption 1500 lit .min
Operating Pressure 6 – 8 Bar
Weight 2800kg
Applied technology Brushless Motor
Suggested Products Coal, Animal feeds, wood pellets, Compost, top soil, aggregates and Asphalt

 

Contact us today about the FPK-48 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

De-aeration Form Fill and Seal

Form Fill and Seal Systems

FPK-44 Form Fill and Seal

FPK-46 Form Fill and Seal

The FPK-46 Form Fill & Seal packaging machine is suitable for packing coal, wood pellets, plastic pellets, animal feed & more.

Form Fill & Seal machines use a flat roll of film with pre-designed & applied artwork. The Form Fill & Seal machine will form the flat roll into a bag & then fill it with the desired product. Once filled the bag is then sealed ready for the next stage in the packaging line.

The FPK 46 provides the perfect solution to those looking to bag animal feeds, cat litter or wood pellets. It has the ability to reach a throughput of 60 bags a minute, depending on product type and bag size.

Its versatility to lend itself to many products along with its robust mechanical components makes the FPK 46 a popular Form, Fill & Seal machine.

Bags per Minute Up to 25
Sealing type Impulse/temp . constant
Sack Dimensions Up to 980 x 580mm
Maximum Reel Width 1100mm
Maximum Reel Diameter 600mm
Power input 6kw
Air Consumption 1500 lit .min
Operating Pressure 6 – 8 Bar
Weight 2400kg
Applied technology Brushless Motor
Suggested Products Coal, Animal feeds, wood pellets, Compost, top soil, aggregates and Asphalt

Contact us today about the FPK-46 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-44 Form Fill and Seal

Form Fill and Seal Systems

FPK-66 Form Fill and Seal

FPK-66 Form Fill and Seal

Twin Vertical Form Fill & Seal packaging system for high speed packing of coal, wood pellets and more.Form Fill & Seal systems are an accurate automated packaging machine, similar to other models in the Form Fill & Seal ( FFS ) range.

Our newest addition to the product line up integrates two FFS machines in order to produce high outputs. The high-speed automated sack filling machine is easy to operate with the options of remote assistance from RMGroup engineers and service team.

The ultimate packaging machine forming, filling and sealing the bag automatically, then separating the bags and producing a ready for sale product. The bag is produced from a film roll that is pre-branded with any desired design, information and logo.

Usually paired with conveying and an ABB palletising robot, the result is a high-speed packaging line requiring minimal human input. Package anything from aggregates, chemicals and minerals, plastics, wood products bulk food and beverage ingredients.

Bags per Minute Up to 60
Sealing type Impulse/temp . constant
Sack Dimensions Up to 830 x 530mm
Maximum Reel Width 1100mm
Maximum Reel Diameter 600mm
Power input 5kw
Air Consumption 2000 lit .min
Operating Pressure 6 – 8 Bar
Weight 5000kg
Applied technology Flow Pack
Suggested Products Coal, Animal feeds, wood pellets, Compost, top soil, aggregates and Asphalt

 

Contact us today about the FPK-66 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-42 Form Fill and Seal

Form Fill and Seal Systems

De-aeration Form Fill and Seal

De-aeration Form Fill and Seal

De-aeration Form Fill and Seal – Vacuum Packing Machinery Systems for powdered products.

RMGroup’s Deaeration Bagging Machine is an innovative future proof packaging solution for the powder processing industry.

The Vertical Form Fill and Seal Vacuum / Deaeration Packaging machine produces a sealed vacuum block bottom bag that is completely waterproof.

The system uses flat film on a reel to produce a waterproof bag suitable for powder & food products. Before the bag is sealed the deaeration system expels air out of the bag to create a vacuum with block bottom bag.

The basic principle of operation: The air is completely removed from a bag or pouch, by means of a vacuum, the result is a pillow or gusseted bag, packed product that is fully protected for storage, preservation and presentation.

Bags per Minute

Up to 10

Sealing type

Impulse/temp . constant

Sack Dimensions

Up to 830 x 530mm

Maximum Reel Width

1100mm

Maximum Reel Diameter

600mm

Power input

5kw

Air Consumption

2000 lit .min

Operating Pressure

6 – 8 Bar

Weight

5000kg

Applied technology

Flow Pack

Suggested Products

Post lock – powder products

Contact us today about the De-aeration Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-46 Form Fill and Seal

Form Fill and Seal Systems

FPK-48 Form Fill and Seal

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