Letterbox System – Boxes
Small footprint palletising cell with manual letterbox pallet feed via powered roller conveying. Supplied with an 24v powered infeed conveyor with integrated pick up zone for automated handling via an ABB IRB 460 palletising robot fitted with a choice of either vacuum or mechanical end of arm tooling dependant on payload and application. The system has a single pallet loading position, with one finished pallet accumulation zone as standard. Supplied with full guarding, safety system, interlocked personnel access gates and our intuitive HMI control system with EasyTeach as standard, this system is the perfect low cost high ROI palletising system to accelerate your materials handling efficiencies. Available on short lead times, full certified to UKCA standards, complete with full installation, commissioning and training from our highly experienced team, backed up by our after sales support care, ready to run within 10 working days from point of delivery.

• Upto 1200 Boxes per hour
• Compact footprint with manual letterbox pallet feed
• ABB Robotics IRB 460 robot for automated box handling
• Full safety compliance with UKCA standards
• Intuitive HMI control system with EasyTeach
• Ready to run within 10 working days of delivery

Discover how RMGroups automated pallet accumulation systems can enhance efficiency and safety in your operations. Contact us today to explore bespoke palletising solutions and leverage our expertise in robotic automation.

Letterbox System
Small footprint palletising cell with manual letterbox pallet feed via powered roller conveying. Supplied with an inclined belt transfer feed conveyor onto specialist  pick up conveyor for automated handling via an ABB’s IRB 460 palletising robot fitted with our market leading end of arm bag handling tool. The system has a single pallet loading position, with one finished pallet accumulation zone as standard. Supplied with full guarding, safety system, interlocked personnel access gates and our intuitive HMI control system with EasyTeach as standard, this system is the perfect low cost high ROI palletising system to accelerate your materials handling efficiencies. Available on short lead times, full certified to UKCA standards, complete with full installation, commissioning and training from our highly experienced team, backed up by our after sales support care, ready to run within 10 working days from point of delivery.

• Upto 1200 Bags per hour
• Compact footprint with manual letterbox pallet feed
• ABB Robotics IRB 460 robot for automated bag handling
• Full safety compliance with UKCA standards
• Intuitive HMI control system with EasyTeach
• Ready to run within 10 working days of delivery

Discover how RMGroups automated pallet accumulation systems can enhance efficiency and safety in your operations. Contact us today to explore bespoke palletising solutions and leverage our expertise in robotic automation.

Experience fully automated pallet accumulation with our Full Auto 2 Full Pallet Automatic Accumulation system. This innovative solution incorporates a pallet magazine for seamless automatic pallet entry, supporting various pallet types. The 2-pallet accumulation feature enables continuous robot palletising, reducing the workload for Forklift Trucks (FLT) and Autonomous Mobile Robots (AMR)

Our robot palletising cells are equipped with  the latest robots from ABB Robotics and comprehensive safety features, including fixed mesh guards and light guarding to restrict access to the robot area. Our in-house compliance team evaluates bespoke palletising solutions to meet rigorous safety standards.

Key Features:

• Automated Pallet Accumulation: Utilises a pallet magazine for effortless pallet loading.
• Versatile Pallet Support: Compatible with multiple pallet types for enhanced flexibility.
• Continuous Operation: Ensures uninterrupted robot palletising for optimised productivity.
• Safety Integration: Incorporates fixed mesh guards and light guarding for operator protection.
• Custom Solutions: Tailored palletising solutions designed to meet specific safety and operational requirements.

Discover how RMGroups automated pallet accumulation systems can enhance efficiency and safety in your operations. Contact us today to explore bespoke palletising solutions and leverage our expertise in robotic automation.

Explore our compact robot palletising solution designed to streamline your end-of-line palletising operations with simplicity and efficiency. Our one-on-the-floor system offers a straightforward approach to palletising, perfect for meeting your production needs.

Standard safety features of our system include fixed guarding, fortress interlocked operator doors, and advanced light barriers for enhanced safety compliance meeting British Standards. ABB’s industrial-grade 4 or 6 Axis Robots are housed within cells equipped with the latest safety systems.

Key Specifications:

• Cycles per Hour: Achieve up to 1200 cycles per hour, ensuring high-speed palletising.
• Payload Capacity: Handle payloads of up to 200 kg for versatile palletising capabilities.
• Compact Design: The system is efficiently designed with a compact footprint of 17m³.

System Features:

• High Return on Investment: Benefit from increased efficiency and reduced operational costs.
• Introductory System: Ideal for businesses looking to start with a compact, cost-effective palletising solution.

Discover the advantages of our compact robot palletising system for your operations. Contact us today to learn more about maximising efficiency and productivity with our innovative automation solutions.

Explore our advanced 2-on-the-floor palletising system, offering increased productivity and cost-effectiveness for versatile multi-product palletising needs. This solution is perfect for automating end-of-line production processes, featuring 4 or 6 axis robots with end-of-arm tools and pick-up tables across 2 pallet loading sections.

Key Features:

• High Output Capability: Achieve up to 20 cycles per minute for rapid palletising.
• Versatile Multi-Product Handling: Suitable for handling various products efficiently.
• Cost-Effective Solution: Optimise your operations with a budget-friendly palletising system.
• Spacious yet Efficient: Requires only a 25 square meter footprint, maximising floor space.
• Robust Payload Capacity: Handle payloads of up to 200 kg with ease.

RMGroup is a premier value provider for ABB robotics in the UK, with a strong track record of selling over 35 industrial robots annually. Benefit from our expertise in delivering tailored automation solutions that drive efficiency and profitability in your operations.

Discover how our 2-on-the-floor palletising system can transform your production processes. Contact us today to explore cost-effective automation solutions that optimise productivity and maximise ROI.

Auto 2 On The Floor Palletising Cell

Palletise from 2 pick positions using this system. A versatile solution for compact spaces, this configuration offers the ability to accumulate 2 full pallets of 2 different products.

3 Full Pallet Accumulation “Letterbox”

The “letterbox” allow’s for manual placement of empty pallets. Pallets are fed into the palletising cell via a “letterbox” in the guarding.

The system palletises and allows for 3 full pallet accumulationwith the option to include a pallet wrapper

Compact Palletising Cell

Integration into your production environment. With a plug-and-play concept, this palletising solution can be operational within a single day, offering unmatched flexibility and efficiency. Its compact footprint and easy relocation capability ensure optimal space utilisation and adaptability to evolving manufacturing needs.

Key Features:

• Quick Installation: Start palletising operations within 24 hours of setup.
• Flexible Relocation: Easily move the system to different locations within your facility.
• Compact Design: Maximises floor space with an efficient 11m³ footprint.
• High Performance: Achieve up to 12 pallets per minute with a 60 kg payload capacity.
• Integrated Components: Features a single-platform lift, IRB robot from ABB Robotics, and flash panel guarding for enhanced productivity and safety.

This palletising cell is ideal for businesses looking to streamline their logistics processes with minimal downtime and maximum versatility. Contact us today to learn more about this cutting-edge solution and optimise your palletising operations.