Form Fill and Seal Systems

Robust and high-speed FFS (Form Fill & Seal) packaging machinery for large bulky material. RMGroup have a range of VFFS automated, bagging machinery for continuous high-speed systems. Automated bag filling for film on a reel with weighing. High-speed bagging for Aggregates, Compost, Polymers, Fertilizer and more

 

FPK-44 Form Fill and Seal

Elevate your bagging operations with the FPK44 Vertical Form Fill & Seal (VFFS) bagging system.

 

Ideal for Aggregates and Beyond:

The FPK44 is the most compact heavy-duty FFS machine available, perfectly suited for bagging aggregates in 10kg and 25kg quantities. Its versatility extends far beyond aggregates, having successfully handled bagging lines for wood pellets, animal feeds, rock salt, wet sand, and various other applications.

Robust Construction:

For products with abrasive qualities like rock salt, we offer machinery manufactured in stainless steel, ensuring a durable and reliable bagging line that stands the test of time.

Efficient Bagging Process:

This FFS systems  from PKT utilises pre-printed rolls of film to form, fill, and seal bags swiftly and accurately, resulting in branded products ready for sale.

Seamless Integration:

The FPK44 excels in high-speed, fully automated systems, often paired with conveyors and an ABB robots for optimised efficiency. It is a key component in our LTF-800 portable packaging line, offering unparalleled performance and reliability.

 

Contact us now to transform your packaging operations with the FPK44, the industry-leading VFFS machine that combines compact design, versatility, and robust performance for a wide range of applications.

Bags per Minute Up to 30
Sealing type Impulse/temp . constant
Sack Dimensions Up to 680 x 480mm
Maximum Reel Width 1000mm
Maximum Reel Diameter 600mm
Power input 5kw
Air Consumption 1200 lit .min
Operating Pressure 6 – 8Bar
Weight 2200kg
Applied technology Brushless Motor
Suggested Products Coal, Animal feeds, wood pellets, Compost, top soil, aggregates and Asphalt

Contact us today about the FPK-44 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-88 Form Fill and Seal

Form Fill and Seal Systems

FPK-48 Form Fill and Seal

FPK-88 Form Fill and Seal

Introducing the FPK88 from PKT, a state-of-the-art packing machine equipped with cutting-edge Form Fill Seal (FFS) technology, setting new standards for performance and efficiency in the industry.

 

Key Features of the FPK88:

Optimised Production Capacity:

Designed for continuous and high-speed production, the FPK88 can handle up to 2000 bags per hour, specifically tailored for larger bag sizes, ensuring exceptional throughput.

User-Friendly Control Panel:

Enjoy seamless operation with a user-friendly electrical control panel, enhancing ease of use and efficiency during production.

Versatile Integration:

Experience remarkable flexibility with the FPK88, allowing seamless integration with various dosers and weighers to accommodate diverse packaging requirements.

Effortless Format Changes:

Adapt quickly to different bag sizes with effortless format changes, ideal for applications like topsoil where the machine efficiently handles bags ranging from 5 to 100 liters.

Cost-Effective Maintenance:

Benefit from cost-effective maintenance and low running costs, thanks to the machine’s utilisation of high-quality raw materials and robust construction.

Film Compatibility:

The FPK88 supports film thickness ranging from 60 to 120 microns, offering versatility and adaptability to different packaging needs.

Impressive Overall Performance:

From speed and flexibility to maintenance and film compatibility, the FPK88 delivers impressive overall performance, ensuring reliability and productivity for your packaging operations.

 

The FPK88 is the ultimate solution for demanding packaging environments, combining advanced technology with user-friendly features to optimize efficiency and maximize output. Unlock the potential of your packaging operations with the FPK88 packing machine.

 

Contact us now to transform your packaging operations

Maximum bag lengh (empty) 1100 mm
Maximum Reel Width 1300mm
Maximum Reel Diameter 600mm
Designed speed 2000 bags/hour
Installed power 20 Kw
Air consumption (8 bar) 2000 Ltr/min

Contact us today about the FPK-88 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-44 Form Fill and Seal

Form Fill and Seal Systems

FPK-42 Form Fill and Seal

FPK-42 Form Fill and Seal

Introducing the FPK42, an automatic high-speed packing machine that revolutionises packaging efficiency. As the smallest system in the Form Fill & Seal series, the FPK42 is perfect for packing 1 to 5kg bags, achieving an impressive rate of 60 bags per minute when paired with a multi-head weigher.

Key Features of the FPK42:

Integrated HMI Touchscreen Control: Easily manage and make adjustments using the integrated HMI touchscreen/machine controller, providing operators with intuitive control over the FFS system.

Versatile Packaging Capability: This high-speed bagging machine accommodates a wide range of products, including seeds, grains, rice, flour, coffee, animal food, bird feed, sugar, metals, plastics, wood products, and more.

Efficient Form Fill & Seal Technology: The FPK42 seamlessly weighs, fills, and seals each bag, delivering a precise and continuous filling process that automates packaging operations effectively.

Compact and Reliable Design: Despite its compact size, the FPK42 packs a punch with its reliable performance and ability to handle various types of products efficiently.

Enhanced Automation: Experience automated packing at its finest with the FPK42, designed to streamline production processes and optimize packaging workflows.

Contact us now to transform your packaging operations

Bags per Minute Up to 60
Sealing type Impulse/temp . constant
Bag Weights 1-5kg
Sack Dimensions Up to 270 x 380mm
Maximum Reel Width 700mm
Maximum Reel Diameter 350mm
Power input 4kw
Air Consumption 1000 lit .min
Operating Pressure 6 – 8 Bar
Weight 2200kg
Applied technology Electric Pneumatic
Suggested Products Pasta, Rice, dried fruits. Cereals, pet food, vegetables etc.

Contact us today about the FPK-42 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-88 Form Fill and Seal

Form Fill and Seal Systems

FPK-44 Form Fill and Seal

FPK-48 Form Fill and Seal

Introducing the FPK48 Vertical Form Fill & Seal Packaging Machine (VFFS), a versatile solution designed for various industries including animal feeds, coal, peat, bark, compost, wood pellets, and more.

Key Features of the FPK48:

Ideal for Diverse Applications:

The FPK48 is specifically tailored for bagging animal feeds, wood pellets, and other materials, offering a comprehensive solution for diverse packaging needs.

Efficient Bagging Process:

This vertical bagging machine forms bags from a flat roll of film featuring pre-designed artwork. The product is weighed and poured into the bag through the forming tube, followed by sealing and delivery onto a conveyor for stacking or palletising.

Impressive Specifications:

  • Max bag length: 680mm
  • Max reel width: 1000mm
  • Max reel diameter: 600mm
  • Speed: Up to 1800 bags per hour*
  • Power input: 5 kW
  • Air consumption: 1200 L/min

Streamlined Production:

With a high-speed capability of up to 1800 bags per hour*, the FPK48 optimises production efficiency, ensuring seamless packaging operations.

Robust Construction:

Built for reliability and longevity, the FPK48 combines performance with durability, providing a dependable solution for continuous bagging tasks.

Versatile Integration:

Compatible with various conveyor systems and palletisers, the FPK48 seamlessly integrates into existing production lines, enhancing overall efficiency.

Experience the FPK48 Vertical Form Fill & Seal Machine, a versatile and efficient solution that transforms bagging processes across multiple industries. From animal feeds to wood pellets, the FPK48 delivers precision, speed, and reliability for your packaging needs. Contact us now to transform your packaging operations with the FPK48.

Bags per Minute Up to 25
Sealing type Impulse/temp . constant
Sack Dimensions Up to 980 x 580mm
Maximum Reel Width 1200mm
Maximum Reel Diameter 600mm
Power input 6kw
Air Consumption 1500 lit .min
Operating Pressure 6 – 8 Bar
Weight 2800kg
Applied technology Brushless Motor
Suggested Products Coal, Animal feeds, wood pellets, Compost, top soil, aggregates and Asphalt

 

Contact us today about the FPK-48 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-46 Form Fill and Seal

Form Fill and Seal Systems

FPK-44 Form Fill and Seal

FPK-46 Form Fill and Seal

Introducing the FPK-46 Form Fill & Seal packaging machine, a versatile solution designed to pack coal, wood pellets, plastic pellets, animal feed, and more.

Key Features of the FPK46:

Versatile Packaging Capability:

The FPK-46 is ideal for various products including coal, wood pellets, plastic pellets, animal feed, cat litter, and more, offering a comprehensive packaging solution for diverse industries.

Efficient Form Fill & Seal Technology:

Using a flat roll of film with pre-designed artwork, the FPK-46 forms the film into a bag and fills it with the desired product seamlessly. Once filled, the bag is sealed and prepared for the next stage in the packaging line.

High Throughput Performance:

The FPK-46 can achieve a throughput of up to 60 bags per minute, depending on the product type and bag size, ensuring rapid and efficient packaging operations.

Robust Mechanical Components:

Built with durable and reliable mechanical components, the FPK-46 ensures consistent performance and longevity, making it a popular choice for Form Fill & Seal applications.

Versatile Application:

Whether you’re packaging coal, wood pellets, or animal feed, the FPK-46 adapts effortlessly to various product types, providing flexibility and efficiency in packaging processes.

 

Experience the efficiency and versatility of the FPK-46 Form Fill & Seal machine, designed to streamline packaging operations for a wide range of products. From coal to wood pellets and beyond, the FPK-46 delivers reliability and performance, making it an essential component of your packaging line. Unlock new possibilities with the FPK-46. Contact us now to transform your packaging operations.

 

Bags per Minute Up to 25
Sealing type Impulse/temp . constant
Sack Dimensions Up to 980 x 580mm
Maximum Reel Width 1100mm
Maximum Reel Diameter 600mm
Power input 6kw
Air Consumption 1500 lit .min
Operating Pressure 6 – 8 Bar
Weight 2400kg
Applied technology Brushless Motor
Suggested Products Coal, Animal feeds, wood pellets, Compost, top soil, aggregates and Asphalt

Contact us today about the FPK-46 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-88 Form Fill and Seal

Form Fill and Seal Systems

FPK-44 Form Fill and Seal

FPK-66 Form Fill and Seal

Introducing our Twin Vertical Form Fill & Seal (VFFS) packaging system, engineered for high-speed packing of coal, wood pellets, and more. This innovative system represents the pinnacle of automated packaging technology, integrating two FFS machines to achieve exceptional output rates.

Key Features of the Twin VFFS System:

High-Speed Automated Packing: Designed for efficiency and productivity, our Twin VFFS system automates the entire packaging process, from forming and filling to sealing the bag. It delivers a ready-for-sale product with minimal human intervention.

Remote Assistance and Support: Operate with confidence knowing that our system offers remote assistance from RMGroup engineers and service teams, ensuring smooth operation and quick resolution of any technical issues.

Customisable Bag Design: The system forms bags from a pre-branded film roll, allowing for custom designs, product information, and logos to be incorporated seamlessly into the packaging.

Versatile Packaging Solutions: Paired with conveying systems and an ABB palletising robot, our Twin VFFS system accommodates a wide range of products, including aggregates, chemicals, minerals, plastics, wood products, bulk food, and beverage ingredients.

Enhanced Efficiency: By combining two FFS machines into one integrated system, our Twin VFFS offers unparalleled speed and efficiency, optimising packaging lines and reducing labor costs.

Experience the ultimate in automated packaging technology with our Twin Vertical Form Fill & Seal system. From coal and wood pellets to a diverse range of products, this high-speed solution streamlines packaging operations while ensuring product integrity and efficiency. Elevate your packaging line with the Twin VFFS system from RMGroup.

Bags per Minute Up to 60
Sealing type Impulse/temp . constant
Sack Dimensions Up to 830 x 530mm
Maximum Reel Width 1100mm
Maximum Reel Diameter 600mm
Power input 5kw
Air Consumption 2000 lit .min
Operating Pressure 6 – 8 Bar
Weight 5000kg
Applied technology Flow Pack
Suggested Products Coal, Animal feeds, wood pellets, Compost, top soil, aggregates and Asphalt

 

Contact us today about the FPK-66 Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-44 Form Fill and Seal

Form Fill and Seal Systems

FPK-48 Form Fill and Seal

De-aeration Form Fill and Seal

De-aeration Form Fill and Seal – Vacuum Packing Machinery Systems for powdered products.

RMGroup’s Deaeration Bagging Machine is an innovative future proof packaging solution for the powder processing industry.

The Vertical Form Fill and Seal Vacuum / Deaeration Packaging machine produces a sealed vacuum block bottom bag that is completely waterproof.

The system uses flat film on a reel to produce a waterproof bag suitable for powder & food products. Before the bag is sealed the deaeration system expels air out of the bag to create a vacuum with block bottom bag.

The basic principle of operation: The air is completely removed from a bag or pouch, by means of a vacuum, the result is a pillow or gusseted bag, packed product that is fully protected for storage, preservation and presentation.

Bags per Minute

Up to 10

Sealing type

Impulse/temp . constant

Sack Dimensions

Up to 830 x 530mm

Maximum Reel Width

1100mm

Maximum Reel Diameter

600mm

Power input

5kw

Air Consumption

2000 lit .min

Operating Pressure

6 – 8 Bar

Weight

5000kg

Applied technology

Flow Pack

Suggested Products

Post lock – powder products

Contact us today about the De-aeration Form Fill and Seal

Specialist Aggregates turned to RM just 9 months after their first order for the FPK44 because of their engineering expertise and problem solving capabilities.

 

“The line was built to RMG’s exceptionally high standards, including being customised specifically to Specialist Aggregates’ requirements. On-site installation and commissioning was achieved in a record three days immediately before Christmas.”

Steve Le Chevalier

Managing Director

Alternative Options

Form Fill and Seal Systems

FPK-66 Form Fill and Seal

Form Fill and Seal Systems

FPK-88 Form Fill and Seal

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